Automatic Edgebander | Compact PCS with PREMILLING & CORNER ROUNDING | 3 Phase

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The COMPACT PCS edgebander is the most advanced of the COMPACT series since in addition to the implementation of more powerful operating groups, a drag chain speed of 8 m/min, the possibilty to work 3mm thick edgebands, 60mm panels thick and up to 5mm solid wood strips, it comes with the Corner Rounding Unit and the Pre-Milling Unit as standard configuration.

Although this model has been designed with a compact size, in order to be installed in workshops with small dimensions, this machine combines all the qualities of the most high-end edgebanders.

Panels: Particle board, plywood, MDF... from 8 to 60mm thick.

Edges: Melamine, PVC, ABS, PP, wood, formica, acrylic... 0,4 to 3mm in rolls and up to 5mm in solid wood strips.

Adhesives: Hot melt EVA and PUR (optional).

Equipment: High frecuency motors controlled by independent electronic inverters, pre-milling, gluepot, end trim, top & bottom trim, corner rounding and PLC controlled by a colour LCD touch screen.

Optional: DUOMELT, hot air blower, non-stick spray, cleaning agent spray, nesting, cabin lights...

FEATURES

• FEEDING STATION
  • Tray for edgebanding roll
  • Timer controlled automatic feeding allowing the precise adjustment of the infeed surplus and minimizing the waste of edging material
  • Pneumatic pre-cutting guillotine (up to 3 mm PVC/ABS edges thickness)
  • Longer and reinforced infeed fence
  •  Feeding tray with non-return tape system
• PRE-MILLING PF-2
  • 2 x HF motors - the first 1.1 kW, rotating CCW and the second 0.75 kW rotating CW, with pneumatic pressure control, providing optimum finish
  • New air blow nozzles for removing dust
  • Milling heads with welded DIA
    • Standard tooling spec: ø60 ø20 H30 Z6
• GLUE APPLICATION UNIT M2-NS
  • New design with improved thermodynamics, granting a shorter heating time with less power consumption (2.5kW); Full TEFLON® coating of the whole assembly
  • Injection of melted glue at the upper and lower points of the application roller where heating elements are built in to maintain optimum working temperature
  • Automatic temperature control by electronic thermostat preventing the scorching of glue when the machine is idle; 1.5 kg capacity glue tank
  • New glue regulating gate
• PRESSURE ROLLERS
  • 3 rollers exerting pressure on the edge band in order to achieve its adhesion onto the panel edge; The first roller is driven, and the second one is of smaller diameter and idle
  • SIKO numerical counter for unit adjustment to 3 mm edge / 5 mm strips
• END TRIMMINGS V-3
  • Single support / single carriage / single through shaft HF motor (0.27 kW / 12000 RPM) / two TCT saw, performing the front and the rear trim cut cycles
  • Soft and precise movement of the carriage slip on precision prismatic guides
  • Tooling: 2 x TCT saw blades set ø100 x 32 x 3 Z30
  • New dust collector system
• T & B TRIMMING UNIT JC-3
  • 2 separate units for the machining of excess edge band along the upper and lower edges of the panel
  • Two HF motors of 0.55 kW / 12000 RPM with milling cutter heads with TC inserts
  • Roller type tracers for work with high gloss and 3D effect panels and edges
  • Tooling: milling cutters with TC changeable blades set ø65 x 20 x 22 Z4 R3
• CORNER ROUNDING CR-2
  • Designed to round the 4 corners of the panel edge with 3 mm PVC/ABS band in order to achieve its complete finishing up to 60mm
  • Single carriage / single motor 0.27 kW / 12000 RPM equipped with a tracer with 3D adjustment, performing the front and the rear panel end tips rounding
  • Minimum length of the panel when using the corner rounding:
    • 200mm Tooling: milling cutter with TC changeable blades ø73 x 20 x 20 Z4 R3
  • Optimized corner rounding system with new trace
• RADIUS SCRAPE RB-5
  • Designed to give the perfect finishing touch of the radius of the PVC/BC edging after T & B trimming Roller type horizontal and vertical tracers with SIKO digital counters for precise easy adjustment and cleaning by air blow nozzles
  • Extraction system with PVC/ABS waste collector
  • Blade holders for fast and easy change
  • Manual Positioning of the station in ON/OFF position
• GLUE SCRAPER RR-8
  • Designed to remove possible residue of glue on the top and bottom surfaces of the panel
  • Two blade holders with independently adjustable vertical copying devices
  • Air blow nozzles for tracer cleaning
  • Manual positioning of the station in ON/OFF position
• BUFFING UNIT PC-3
  • Designed to remove possible residues of glue
  • Restore the PVC/ABS edge color and polish it after trimming and scraping operations
  • 2 independent units with tilting motors (2 x 0.55 kW / 15000 RPM)
  • Tooling: hard cotton discs ø100 mm
• CONTROL PANEL 7”
  • Pivoting 7" TFT color touch screen
  • Intuitive modern interface
  • User friendly control with direct connection to the PLC, providing quick access and monitoring of all machine functions in real time (start/stop, program editing, parameters check & editing, alarms visualization, PLC I/O diagnostics)
  • Multi-language support and 128MB memory to store screen data and work programs
• AUTOMATIC POSITIONING (3 PRE-SET POS.)
• PNEUM. SETTING (ON/OFF) OF RB-5
• PNEUM. SETTING (ON/OFF) OF RR-8
• DIA CUTTERS HEAD H65
• NON-STICK AGENT SPRAY STATION AT ENTRANCE
• CLEANING AGENT SPRAY STATION AT EXIT
• CABIN LIGHTS (LED TYPE)
• STANDARD CONFIGURATION
  • HF motors controlled by independent electronic inverters
  • Electrical parts, meeting the respective CE rules
  • Control panel with touchscreen display and integrated PLC
  • Dust collectors on all working stations
  • Pressure beam with closer wheels (less space between them)
  • Extension roller support for big size workpieces
  • Air blow nozzles for tracers cleaning
  • Cabin, housing all working units

SPCIFICATIONS

• Edgebanding Material
  • Melamine/PVC/ABS/PP/veneer: 0.4 - 3mm
  • Solid wood strips: Up to 5 mm
• Panel
  • Thickness: 8 - 60 mm
  • Length: 120 - unlimited mm
  • Width: 75 - unlimited mm
• Working speed: 10/8 m/min
• Corner rounding unit capacity: 10 - 60 mm
• Pre-milling cutters height: 30 / 65 mm
• Working pressure: 6 - 7 kg/cm²
• Total electrical output: 12.5 kW (16.76 HP)
• Electrical connection: 3 x 220V / 60 Hz
• Dimensions installed: 4388 mm x 630 mm x 1385 mm
• Net weight: 940 kg
• Requirements
  • Electrical Connection: 220 volt, 3-phase, 60 Hz
  • Dust Extraction: Five x 5” @ 2200 cfm
  • Compressed Air Connection: 5 cfm @ 90 psi

OPTIONS AVAILABLE:

• Start-up Service
• Pre-Milling PF-2 Tooling spec: ø60 ø20 H65Z6
• DUOMELT® pack
  • DUOMELT® upgrade pack, allowing the use of the unit both with EVA and PUR adhesives. The optional pack includes a simple and efficient draining system for the residual glue in the glue pot and the necessary software to support this feature
• Spare M-2NS glue unit
• Spare M-2 DUOMELT® glue unit
• Button for ball joint adjustment
• Service station for M2 glue units
• Pneumatic cylinder on infeed fence for safer feeding and interval improvement
• Automatic Positioning (2 pre-set pos.)
• Automatic positioning at 2 pre-set positions (ON/OFF) for Glue Scraper RR-8
• Automatic positioning at 3 pre-set positions (Exp. 0.4 /1.0/ 2.0 mm) for Pressure Rollers
• Automatic positioning at 3 pre-set positions (0.4 /1.0/ 2 mm) for T & B Trimming Unit JC-3
• Automatic positioning at 3 pre-set positions (ON/OFF) for Radius Scrape RB-5
• Motorized pressure beam
• Panel width reduced to 60 mm
• Extra-large infeed fence
• Infrared Lamp
• Hot air blower
• Meter counter for edge consumption
• Nesting type vertical tracers (bottom)
• Connectivity kit (remote connection)
• Barcode Reader
• Edge clamp
• Single phase (1 x 220V) version

TECHNICAL INFORMATION:

Edgebanding material                     Melamine, PVC, Polyester, Wood, Formica

Working speed                                 10 mts/min. (32ft/.min.)    8mts/min. With CR (26ft/min.)

Thickness of edgebanding              0.4 – 3mm (0.016”-0.12”)    5mm (solid Wood)

Thickness of the panel                    8 – 60 mm (0.32”-2.36”)

Min. Length of the panel                120 mm (4.72”)

Min. Width of the panel                  75 mm (2.95”)

Electrical connection                       3phase x 220V / 60 Hz

Amperage                                       10 amps

Dust extraction                               4¾ “ outlet @ 1200 cfm

Compressed air connection            5 cfm @ 90 psi

Dimensions                                      4388x1000x1385 mm (172”x 40”x 55”)

Net weight                                       940 kg (2,068 lbs.)