Automatic Edgebander | Compact PCS with PREMILLING & CORNER ROUNDING | 3 Phase

by CEHISA
$54,000.00

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The COMPACT PCS edgebander is the most advanced of the COMPACT series since in addition to the implementation of more powerful operating groups, a drag chain speed of 8 m/min, the possibilty to work 3mm thick edgebands, 60mm panels thick and up to 5mm solid wood strips, it comes with the Corner Rounding Unit and the Pre-Milling Unit as standard configuration.

Although this model has been designed with a compact size, in order to be installed in workshops with small dimensions, this machine combines all the qualities of the most high-end edgebanders.

Panels: Particle board, plywood, MDF... from 8 to 60mm thick.

Edges: Melamine, PVC, ABS, PP, wood, formica, acrylic... 0,4 to 3mm in rolls and up to 5mm in solid wood strips.

Adhesives: Hot melt EVA and PUR (optional).

Equipment: High frecuency motors controlled by independent electronic inverters, pre-milling, gluepot, end trim, top & bottom trim, corner rounding and PLC controlled by a colour LCD touch screen.

Optional: DUOMELT, hot air blower, non-stick spray, cleaning agent spray, nesting, cabin lights...

FEATURES

  • FEEDING STATION
    • Tray for edgebanding roll
    • Timer controlled automatic feeding allowing the precise adjustment of the infeed surplus and minimizing the waste of edging material
    • Pneumatic pre-cutting guillotine (up to 3 mm PVC/ABS edges thickness)
    • Longer and reinforced infeed fence
    •  Feeding tray with non-return tape system
  • PRE-MILLING PF-2
    • 2 x HF motors - the first 1.1 kW, rotating CCW and the second 0.75 kW rotating CW, with pneumatic pressure control, providing optimum finish
    • New air blow nozzles for removing dust
    • Milling heads with welded DIA
      • Standard tooling spec: ø60 ø20 H30 Z6
  • GLUE APPLICATION UNIT M2-NS
    • New design with improved thermodynamics, granting a shorter heating time with less power consumption (2.5kW); Full TEFLON® coating of the whole assembly
    • Injection of melted glue at the upper and lower points of the application roller where heating elements are built in to maintain optimum working temperature
    • Automatic temperature control by electronic thermostat preventing the scorching of glue when the machine is idle; 1.5 kg capacity glue tank
    • New glue regulating gate
  • PRESSURE ROLLERS
    • 3 rollers exerting pressure on the edge band in order to achieve its adhesion onto the panel edge; The first roller is driven, and the second one is of smaller diameter and idle
    • SIKO numerical counter for unit adjustment to 3 mm edge / 5 mm strips
  • END TRIMMINGS V-3
    • Single support / single carriage / single through shaft HF motor (0.27 kW / 12000 RPM) / two TCT saw, performing the front and the rear trim cut cycles
    • Soft and precise movement of the carriage slip on precision prismatic guides
    • Tooling: 2 x TCT saw blades set ø100 x 32 x 3 Z30
    • New dust collector system
  • T & B TRIMMING UNIT JC-3
    • 2 separate units for the machining of excess edge band along the upper and lower edges of the panel
    • Two HF motors of 0.55 kW / 12000 RPM with milling cutter heads with TC inserts
    • Roller type tracers for work with high gloss and 3D effect panels and edges
    • Tooling: milling cutters with TC changeable blades set ø65 x 20 x 22 Z4 R3
  • CORNER ROUNDING CR-2
    • Designed to round the 4 corners of the panel edge with 3 mm PVC/ABS band in order to achieve its complete finishing up to 60mm
    • Single carriage / single motor 0.27 kW / 12000 RPM equipped with a tracer with 3D adjustment, performing the front and the rear panel end tips rounding
    • Minimum length of the panel when using the corner rounding:
      • 200mm Tooling: milling cutter with TC changeable blades ø73 x 20 x 20 Z4 R3
    • Optimized corner rounding system with new trace
  • RADIUS SCRAPE RB-5
    • Designed to give the perfect finishing touch of the radius of the PVC/BC edging after T & B trimming Roller type horizontal and vertical tracers with SIKO digital counters for precise easy adjustment and cleaning by air blow nozzles
    • Extraction system with PVC/ABS waste collector
    • Blade holders for fast and easy change
    • Manual Positioning of the station in ON/OFF position
  • GLUE SCRAPER RR-8
    • Designed to remove possible residue of glue on the top and bottom surfaces of the panel
    • Two blade holders with independently adjustable vertical copying devices
    • Air blow nozzles for tracer cleaning
    • Manual positioning of the station in ON/OFF position
  • BUFFING UNIT PC-3
    • Designed to remove possible residues of glue
    • Restore the PVC/ABS edge color and polish it after trimming and scraping operations
    • 2 independent units with tilting motors (2 x 0.55 kW / 15000 RPM)
    • Tooling: hard cotton discs ø100 mm
  • CONTROL PANEL 7”
    • Pivoting 7" TFT color touch screen
    • Intuitive modern interface
    • User friendly control with direct connection to the PLC, providing quick access and monitoring of all machine functions in real time (start/stop, program editing, parameters check & editing, alarms visualization, PLC I/O diagnostics)
    • Multi-language support and 128MB memory to store screen data and work programs
  • AUTOMATIC POSITIONING (3 PRE-SET POS.)
  • PNEUM. SETTING (ON/OFF) OF RB-5
  • PNEUM. SETTING (ON/OFF) OF RR-8
  • DIA CUTTERS HEAD H65
  • NON-STICK AGENT SPRAY STATION AT ENTRANCE
  • CLEANING AGENT SPRAY STATION AT EXIT
  • CABIN LIGHTS (LED TYPE)
  • STANDARD CONFIGURATION
    • HF motors controlled by independent electronic inverters
    • Electrical parts, meeting the respective CE rules
    • Control panel with touchscreen display and integrated PLC
    • Dust collectors on all working stations
    • Pressure beam with closer wheels (less space between them)
    • Extension roller support for big size workpieces
    • Air blow nozzles for tracers cleaning
    • Cabin, housing all working units

SPCIFICATIONS

  • Edgebanding Material
    • Melamine/PVC/ABS/PP/veneer: 0.4 - 3mm
    • Solid wood strips: Up to 5 mm
  • Panel
    • Thickness: 8 - 60 mm
    • Length: 120 - unlimited mm
    • Width: 75 - unlimited mm
  • Working speed: 10/8 m/min
  • Corner rounding unit capacity: 10 - 60 mm
  • Pre-milling cutters height: 30 / 65 mm
  • Working pressure: 6 - 7 kg/cm²
  • Total electrical output: 12.5 kW (16.76 HP)
  • Electrical connection: 3 x 220V / 60 Hz
  • Dimensions installed: 4388 mm x 630 mm x 1385 mm
  • Net weight: 940 kg
  • Requirements
    • Electrical Connection: 220 volt, 3-phase, 60 Hz
    • Dust Extraction: Five x 5” @ 2200 cfm
    • Compressed Air Connection: 5 cfm @ 90 psi

OPTIONS AVAILABLE:

  • Start-up Service
  • Pre-Milling PF-2 Tooling spec: ø60 ø20 H65Z6
  • DUOMELT® pack
    • DUOMELT® upgrade pack, allowing the use of the unit both with EVA and PUR adhesives. The optional pack includes a simple and efficient draining system for the residual glue in the glue pot and the necessary software to support this feature
  • Spare M-2NS glue unit
  • Spare M-2 DUOMELT® glue unit
  • Button for ball joint adjustment
  • Service station for M2 glue units
  • Pneumatic cylinder on infeed fence for safer feeding and interval improvement
  • Automatic Positioning (2 pre-set pos.)
  • Automatic positioning at 2 pre-set positions (ON/OFF) for Glue Scraper RR-8
  • Automatic positioning at 3 pre-set positions (Exp. 0.4 /1.0/ 2.0 mm) for Pressure Rollers
  • Automatic positioning at 3 pre-set positions (0.4 /1.0/ 2 mm) for T & B Trimming Unit JC-3
  • Automatic positioning at 3 pre-set positions (ON/OFF) for Radius Scrape RB-5
  • Motorized pressure beam
  • Panel width reduced to 60 mm
  • Extra-large infeed fence
  • Infrared Lamp
  • Hot air blower
  • Meter counter for edge consumption
  • Nesting type vertical tracers (bottom)
  • Connectivity kit (remote connection)
  • Barcode Reader
  • Edge clamp
  • Single phase (1 x 220V) version

 

TECHNICAL INFORMATION:

Edgebanding material                     Melamine, PVC, Polyester, Wood, Formica

Working speed                                 10 mts/min. (32ft/.min.)    8mts/min. With CR (26ft/min.)

Thickness of edgebanding              0.4 – 3mm (0.016”-0.12”)    5mm (solid Wood)

Thickness of the panel                    8 – 60 mm (0.32”-2.36”)

Min. Length of the panel                120 mm (4.72”)

Min. Width of the panel                  75 mm (2.95”)

Electrical connection                       3phase x 220V / 60 Hz

Amperage                                       10 amps

Dust extraction                               4¾ “ outlet @ 1200 cfm

Compressed air connection            5 cfm @ 90 psi

Dimensions                                      4388x1000x1385 mm (172”x 40”x 55”)

Net weight                                       940 kg (2,068 lbs.)

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