Automatic Edgebander | Compact PCS with PREMILLING & CORNER ROUNDING | 3 Phase | Edgebander | CEHISA

Automatic Edgebander | Compact PCS | 3 Phase Edgebander CEHISA

Automatic Edgebander | Compact PCS with PREMILLING & CORNER ROUNDING | 3 Phase

by CEHISA

$54,000.00

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The COMPACT PCS edgebander is the most advanced of the COMPACT series since in addition to the implementation of more powerful operating groups, a drag chain speed of 8 m/min, the possibilty to work 3mm thick edgebands, 60mm panels thick and up to 5mm solid wood strips, it comes with the Corner Rounding Unit and the Pre-Milling Unit as standard configuration.

Although this model has been designed with a compact size, in order to be installed in workshops with small dimensions, this machine combines all the qualities of the most high-end edgebanders.

Panels: Particle board, plywood, MDF... from 8 to 60mm thick.

Edges: Melamine, PVC, ABS, PP, wood, formica, acrylic... 0,4 to 3mm in rolls and up to 5mm in solid wood strips.

Adhesives: Hot melt EVA and PUR (optional).

Equipment: High frecuency motors controlled by independent electronic inverters, pre-milling, gluepot, end trim, top & bottom trim, corner rounding and PLC controlled by a colour LCD touch screen.

Optional: DUOMELT, hot air blower, non-stick spray, cleaning agent spray, nesting, cabin lights...

FEATURES

FEEDING STATION
- Tray for edgebanding roll
- Timer controlled automatic feeding allowing the precise adjustment of the infeed surplus and minimizing the waste of edging material
- Pneumatic pre-cutting guillotine (up to 3 mm PVC/ABS edges thickness)
- Longer and reinforced infeed fence
- Feeding tray with non-return tape system
PRE-MILLING PF-2
- 2 x HF motors - the first 1.1 kW, rotating CCW and the second 0.75 kW rotating CW, with pneumatic pressure control, providing optimum finish
- New air blow nozzles for removing dust
- Milling heads with welded DIA
  - Standard tooling spec: ø60 ø20 H30 Z6
GLUE APPLICATION UNIT M2-NS
- New design with improved thermodynamics, granting a shorter heating time with less power consumption (2.5kW); Full TEFLON® coating of the whole assembly
- Injection of melted glue at the upper and lower points of the application roller where heating elements are built in to maintain optimum working temperature
- Automatic temperature control by electronic thermostat preventing the scorching of glue when the machine is idle; 1.5 kg capacity glue tank
- New glue regulating gate
PRESSURE ROLLERS
- 3 rollers exerting pressure on the edge band in order to achieve its adhesion onto the panel edge; The first roller is driven, and the second one is of smaller diameter and idle
- SIKO numerical counter for unit adjustment to 3 mm edge / 5 mm strips
END TRIMMINGS V-3
- Single support / single carriage / single through shaft HF motor (0.27 kW / 12000 RPM) / two TCT saw, performing the front and the rear trim cut cycles
- Soft and precise movement of the carriage slip on precision prismatic guides
- Tooling: 2 x TCT saw blades set ø100 x 32 x 3 Z30
- New dust collector system
T & B TRIMMING UNIT JC-3
- 2 separate units for the machining of excess edge band along the upper and lower edges of the panel
- Two HF motors of 0.55 kW / 12000 RPM with milling cutter heads with TC inserts
- Roller type tracers for work with high gloss and 3D effect panels and edges
- Tooling: milling cutters with TC changeable blades set ø65 x 20 x 22 Z4 R3
CORNER ROUNDING CR-2
- Designed to round the 4 corners of the panel edge with 3 mm PVC/ABS band in order to achieve its complete finishing up to 60mm
- Single carriage / single motor 0.27 kW / 12000 RPM equipped with a tracer with 3D adjustment, performing the front and the rear panel end tips rounding
- Minimum length of the panel when using the corner rounding:
  - 200mm Tooling: milling cutter with TC changeable blades ø73 x 20 x 20 Z4 R3
- Optimized corner rounding system with new trace
RADIUS SCRAPE RB-5
- Designed to give the perfect finishing touch of the radius of the PVC/BC edging after T & B trimming Roller type horizontal and vertical tracers with SIKO digital counters for precise easy adjustment and cleaning by air blow nozzles
- Extraction system with PVC/ABS waste collector
- Blade holders for fast and easy change
- Manual Positioning of the station in ON/OFF position
GLUE SCRAPER RR-8
- Designed to remove possible residue of glue on the top and bottom surfaces of the panel
- Two blade holders with independently adjustable vertical copying devices
- Air blow nozzles for tracer cleaning
- Manual positioning of the station in ON/OFF position
BUFFING UNIT PC-3
- Designed to remove possible residues of glue
- Restore the PVC/ABS edge color and polish it after trimming and scraping operations
- 2 independent units with tilting motors (2 x 0.55 kW / 15000 RPM)
- Tooling: hard cotton discs ø100 mm
CONTROL PANEL 7”
- Pivoting 7" TFT color touch screen
- Intuitive modern interface
- User friendly control with direct connection to the PLC, providing quick access and monitoring of all machine functions in real time (start/stop, program editing, parameters check & editing, alarms visualization, PLC I/O diagnostics)
- Multi-language support and 128MB memory to store screen data and work programs
AUTOMATIC POSITIONING (3 PRE-SET POS.)
PNEUM. SETTING (ON/OFF) OF RB-5
PNEUM. SETTING (ON/OFF) OF RR-8
DIA CUTTERS HEAD H65
NON-STICK AGENT SPRAY STATION AT ENTRANCE
CLEANING AGENT SPRAY STATION AT EXIT
CABIN LIGHTS (LED TYPE)
STANDARD CONFIGURATION
- HF motors controlled by independent electronic inverters
- Electrical parts, meeting the respective CE rules
- Control panel with touchscreen display and integrated PLC
- Dust collectors on all working stations
- Pressure beam with closer wheels (less space between them)
- Extension roller support for big size workpieces
- Air blow nozzles for tracers cleaning
- Cabin, housing all working units

SPCIFICATIONS

Edgebanding Material
- Melamine/PVC/ABS/PP/veneer: 0.4 - 3mm
- Solid wood strips: Up to 5 mm
Panel
- Thickness: 8 - 60 mm
- Length: 120 - unlimited mm
- Width: 75 - unlimited mm
Working speed: 10/8 m/min
Corner rounding unit capacity: 10 - 60 mm
Pre-milling cutters height: 30 / 65 mm
Working pressure: 6 - 7 kg/cm²
Total electrical output: 12.5 kW (16.76 HP)
Electrical connection: 3 x 220V / 60 Hz
Dimensions installed: 4388 mm x 630 mm x 1385 mm
Net weight: 940 kg
Requirements
- Electrical Connection: 220 volt, 3-phase, 60 Hz
- Dust Extraction: Five x 5” @ 2200 cfm
- Compressed Air Connection: 5 cfm @ 90 psi

OPTIONS AVAILABLE:

Start-up Service
Pre-Milling PF-2 Tooling spec: ø60 ø20 H65Z6
DUOMELT® pack
- DUOMELT® upgrade pack, allowing the use of the unit both with EVA and PUR adhesives. The optional pack includes a simple and efficient draining system for the residual glue in the glue pot and the necessary software to support this feature
Spare M-2NS glue unit
Spare M-2 DUOMELT® glue unit
Button for ball joint adjustment
Service station for M2 glue units
Pneumatic cylinder on infeed fence for safer feeding and interval improvement
Automatic Positioning (2 pre-set pos.)
Automatic positioning at 2 pre-set positions (ON/OFF) for Glue Scraper RR-8
Automatic positioning at 3 pre-set positions (Exp. 0.4 /1.0/ 2.0 mm) for Pressure Rollers
Automatic positioning at 3 pre-set positions (0.4 /1.0/ 2 mm) for T & B Trimming Unit JC-3
Automatic positioning at 3 pre-set positions (ON/OFF) for Radius Scrape RB-5
Motorized pressure beam
Panel width reduced to 60 mm
Extra-large infeed fence
Infrared Lamp
Hot air blower
Meter counter for edge consumption
Nesting type vertical tracers (bottom)
Connectivity kit (remote connection)
Barcode Reader
Edge clamp
Single phase (1 x 220V) version