Automatic Edgebander | Compact PS with PREMILLING | Single Phase (32ft/.min.) | edgebanding Max 3mm, (solid Wood 5mm) | 8 to 60mm panels | Min. Panel Width 75 mm (2.95”)
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The COMPACT PS edgebander in addition to the implementation of more powerful operating groups, a drag chain speed of 8 m/min, the possibilty to work 3mm thick edgebands, 60mm panels thick and up to 5mm solid wood strips, it adds the pre-milling unit equipped with HF engines and adjustable pneumatic pressure with the aim to obtain a perfect smooth panel before the gluing process.
Panels: Particle board, plywood, MDF... from 8 to 60mm thick.
Edges: Melamine, PVC, ABS, PP, wood, formica, acrylic... 0,4 to 3mm in rolls and up to 5mm in solid wood strips.
Adhesives: Hot melt EVA and PUR (optional).
Equipment: High frecuency motors controlled by independent electronic inverters, pre-milling, gluepot, end trim, top & bottom trim and PLC controlled by a colour LCD touch screen.
Optional: DUOMELT, hot air blower, non-stick spray, cleaning agent spray, nesting, cabin lights...
FEATURES
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FEEDING STATION
- Tray for edgebanding roll
- Timer controlled automatic feeding allowing the precise adjustment of the infeed surplus and minimizing the waste of edging material
- Pneumatic pre-cutting guillotine (up to 3 mm PVC/ABS edges thickness)
- Longer and reinforced infeed fence
- Feeding tray with non-return tape system
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PRE-MILLING PF-2
- 2 x HF motors - the first 1.1 kW, rotating CCW and the second 0.75 kW rotating CW, with pneumatic pressure control, providing optimum finish
- New air blow nozzles for removing dust
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Milling heads with welded DIA
- Standard tooling spec: ø60 ø20 H30 Z6
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GLUE APPLICATION UNIT M2-NS
- New design with improved thermodynamics, granting a shorter heating time with less power consumption (2.5kW); Full TEFLON® coating of the whole assembly
- Injection of melted glue at the upper and lower points of the application roller where heating elements are built in to maintain optimum working temperature
- Automatic temperature control by electronic thermostat preventing the scorching of glue when the machine is idle; 1.5 kg capacity glue tank
- New glue regulating gate
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PRESSURE ROLLERS
- 3 rollers exerting pressure on the edge band in order to achieve its adhesion onto the panel edge; The first roller is driven, and the second one is of smaller diameter and idle
- SIKO numerical counter for unit adjustment to 3 mm edge / 5 mm strips
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END TRIMMING V-3
- Single support / single carriage / single through shaft HF motor (0.27 kW / 12000
- RPM) / two TCT saw, performing the front and the rear trim cut cycles
- Soft and precise movement of the carriage slip on precision prismatic guides
- Tooling: 2 x TCT saw blades set ø100 x 32 x 3 Z30
- New dust collector system
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T & B TRIMMING UNIT JC-3
- 2 separate units for the machining excess of edge band along the upper and lower edges of the panel
- Two HF motors of 0.55 kW / 12000 RPM with milling cutter heads with TC inserts
- Roller type tracers for work with high gloss and 3D effect panels and edges
- Tooling: milling cutters with TC changeable blades set ø65 x 20 x 22 Z4 R3
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GLUE SCRAPER RR-8
- Designed to remove possible residue of glue on the top and bottom surfaces of the panel
- Two blade holders with independently adjustable vertical copying devices
- Air blow nozzles for tracer cleaning
- Manual positioning of the station in ON/OFF position
- PNEUM. SETTING (ON/OFF) OF RR-8
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BUFFING UNIT PC-3
- Designed to remove possible residues of glue
- Restore the PVC/ABS edge color and polish it after trimming and scraping operations
- 2 independent units with tilting motors (2 x 0.55 kW / 15000 RPM)
- Tooling: hard cotton discs ø100 mm
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CONTROL PANEL 7”
- Pivoting 7" TFT color touch screen
- Intuitive modern interface
- User friendly control with direct connection to the PLC, providing quick access and monitoring of all machine functions in real time (start/stop, program editing, parameters check & editing, alarms visualization, PLC I/O diagnostics)
- Multi-language support and 128MB memory to store screen data and work programs
- NON-STICK AGENT SPRAY STATION AT ENTRANCE
- CABIN LIGHTS (LED TYPE)
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STANDARD CONFIGURATION
- HF motors controlled by independent electronic inverters
- Electrical parts, meeting the respective CE rules
- Control panel with touchscreen display and integrated PLC
- Dust collectors on all working stations
- Pressure beam with closer wheels (less space between them)
- Extension roller support for big size workpieces
- Air blow nozzles for tracers cleaning
- Cabin, housing all working units
TECHNICAL INFORMATION:
Edgebanding material Melamine, PVC, Polyester, Wood, Formica
Working speed 10 mts/min. ) 8mts/min. With CR (26ft/min.)
Thickness of edgebanding 0.4 – 3mm (0.016”-0.12”) 5mm (solid Wood)
Thickness of the panel 8 – 60 mm (0.32”-2.36”)
Min. Length of the panel 120 mm (4.72”)
Min. Width of the panel 75 mm (2.95”)
Electrical connection single phase x 220V / 60 Hz
Amperage 10 amps
Dust extraction 4¾ “ outlet @ 1200 cfm
Compressed air connection 5 cfm @ 90 psi
Dimensions 3828x1000x1385 mm (150”x 40”x 55”)
Net weight 799kg (1,760 lbs.)
OPTIONS AVAILABLE:
- Start-up Service
-
RB-5 Radius Scraper
- Designed to give the perfect finishing touch of the radius of the PVC/BC edging after T&B trimming Roller type horizontal and vertical tracers with SIKO digital counters for precise easy adjustment and cleaning by air blow nozzles.
- Extraction system with PVC/ABS waste collector
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Blade holders for fast and easy change
- Manual Positioning of the station in ON/OFF position
- Optional: Automatic positioning at 3 pre-set positions (ON/OFF)
- Pre-milling PF-2 tooling spec: ø60 ø20 H65Z6
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DUOMELT® pack
- DUOMELT® upgrade pack, allowing the use of the unit both with EVA and PUR adhesives. The optional pack includes a simple and efficient draining system for the residual glue in the glue pot and the necessary software to support this feature
- Spare M-2NS glue unit
- Spare M-2 DUOMELT® glue unit
- Button for ball joint adjustment
- Service station for M2 glue units
- Pneumatic cylinder on infeed fence for safer feeding and interval improvement
- Automatic Positioning (2 pre-set pos.)
- Automatic positioning at 2 pre-set positions (ON/OFF) for Glue Scraper RR-8
- Automatic Positioning (3 pre-set pos.)
- Automatic positioning at 3 pre-set positions (Exp. 0.4 /1.0/ 2.0 mm) for Pressure Rollers
- Automatic positioning at 3 pre-set positions (0.4 /1.0/ 2 mm) for T & B Trimming Unit JC-3
- Pneum. setting (ON/OFF) of RB-5
- Motorized pressure beam
- DIA cutters head H65
- Panel width reduced to 60 mm
- Extra-large infeed fence
- Infrared Lamp
- Hot air blower
- Cleaning agent spray station at exit
- Meter counter for edge consumption
- Nesting type vertical tracers (bottom)
- Connectivity kit (remote connection)
- Barcode Reader
- Edge clamp
- Single phase (1 x 220V) version