Overview Descriptions
• 5’ x 10’ (1,525 mm x 3,050 mm) Phenolic Matrix Grid Vacuum Table with
(6) independent zones and 8 location pins
• 12.8 HP (9.6 kW) Air-cooled Router Spindle, 6,000-24,000 rpm/min
• Industrial Grade "SYNTEC" CNC controller with 8" color LED monitor with full
Keyboard
• 12-position Linear ATC that moves with the gantry
• Yaskawa 850w Servo drives and motors with Shimpo gear boxes.
• HSD Boring Head with (9) mandrels in 5 x 5 L-shaped configuration (OPTION)
• Travels via 1” HWIN linear rails with pre-loaded bearings.
• Driven by dual inclined-toothed helical rack and pinion rails and motors.
• Z-axis movement via 1” diameter ball & screw with preloaded bearings
• 2,350 IPM max. Traverse speed; 1,100 IPM max. working speed.
Features:
- Automatic pneumatic pushed 12 linear type auto tool changer under the gantry for increased productivity.
- All “servo motor” driving system: All axis are driven by brush-less type, high torque AC servo motors.
-
CNC controller is setup to accept standard G-code programming formats along with on board conversational
applications. - Optional CAD/CAM system can create and edit part programs then send to machine for easy cutting. DXF files can
be imported, modified and edited from here to create a G-code. - DNC is no longer required as the PC directly stores all part programs in a text editable file.
- Machine designed ready for 3-D cutting usage and superior performance.
- Moving gantry construction for space saving.
- The rigid steel frame construction has been stress relieved prior to finish machining to provide repeat-ability and
accuracy. - Automatic frequency brake for the spindle allows rapid deceleration resulting in faster tool changes.
- Linear guides and sliding blocks are prismatic pre-loaded with recirculation bearings to ensure maximum
rapid traverse and precision. - The X & Y axis are equipped with a precision rack & pinion driving system.
- The Z axis utilizes a ball screw assembly complete with the pre-loaded and ground screw for long life and
optimum accuracy. - Special design 6 zone vacuum table surface for powerful hold down.
Machine Bed/Base:
The Welded & Structurally Engineered machine base provides a solid foundation for superior cut quality;
the entire frame is stress relieved and heat treated.
The Moving Gantry Bridge travels in the X- & Y-axis via inclined helical rack & pinion on 1" (25 mm) thick,
hardened & precision ground "HIWIN" rectangle linear guide ways with preloaded bearings, giving extra
smooth movement, high speed traverse, and accurate cutting.
The Tool Gantry Movement for the vertical Z-axis travels on a 1" (25.4 mm) diameter "HIWIN" precision
ball-screw with preloaded bearings for smooth & consistent movement.
CNC Control & Operator Interface:
Industrial Grade "SYNTEC" CNC controller with 19" color LED monitor; includes integrating ARM11
processor, RAM 128M, CPU Clock, Speed 600M, Flash 256M, WINCE operating system.
Up to (3) simultaneously controlled axes with, helical interpolation, tool offset, length compensation &
backlash compensation, AQE compensation, LAN communication, 2-way transmission between the
system and PC, Front USB interface. Compatible with virtually all CAD/CAM programming software’s.
Working Table:
61" (1,524 mm) x 120" (4,000 mm) x 7.75" (197 mm) phenolic matrix grid table.
(6) Independent vacuum zones
Axes Travel Range & Feed Speed:
Max Traverse Speeds: 2,350 IPM
Max Working Speed: 1,100 IPM.
"Yaskawa" AC 850w Servo drives & motors power all axes’ movements.
Routing & Machining:
(1) 12 HP (9 kW) Air cooled Router Spindle with: ISO 30 Adaptor, 6,000 to 24,000 RPM,
(1) 12-Position Rotary ATC (automatic tool changer), moves with the bridge gantry
(1) Boring Head: "HSD" head with (9) Spindles (5 +5) in "L"- Shaped configuration
Included Features
10 HP Dry Rotary Vacuum Pump.
11 KW Inverter.
(12) ISO 30 Tool Holders & Collets
Automatic lubrication device with filter
Automatic tool of set device
Schneider electronic components.
Standard MPG hand wheel
Optional (not included):
CAD/CAM Drawing Software.
Machine Specs:
Machine power supply is wired for 220 Volts, 60 Cy, 3-Phase, 53 Amps.
Machine weighs approx. 5000 lbs.
Machine air consumption at 90 PSI is approx. 15 CFM.
The Rapid-510-12LN is an Industrial Grade CNC Router with a Rotary-ATC that will get the job done!