Castaly RAPID-510-12LN CNC Router (5' x 10') with ATC & HSD Drill Bank

Why Choose the Castaly RAPID-510-12LN CNC Router with ATC & HSD Drill Bank?

• POWERFUL 12.8 HP ROUTER SPINDLE: 9.6 kW air-cooled spindle with variable speeds from 6,000 to 24,000 RPM for high-performance routing, cutting, and machining.
• LARGE 5’ x 10’ VACUUM WORKTABLE: Phenolic matrix grid vacuum table with 6 independent hold-down zones and 8 location pins for secure workpiece positioning.
• 12-POSITION AUTOMATIC TOOL CHANGER: Gantry-mounted linear ATC provides automatic tool changes, reducing manual intervention and increasing production efficiency.
• PRECISION YASKAWA SERVO SYSTEM: Industrial 850W Yaskawa servo motors with Shimpo gearboxes, precision linear guides, and rack-and-pinion drives for smooth, accurate machine movement.
• INDUSTRIAL SYNTEC CNC CONTROLLER: Advanced CNC controller with 8” color display, full keyboard, and standard G-code compatibility for flexible machine programming.

Additional Production Advantages

• HIGH-SPEED MACHINING: Maximum traverse speed of 2,350 IPM and maximum working speed of 1,100 IPM.
• HEAVY-DUTY STEEL FRAME: Stress-relieved rigid steel construction designed to support machining accuracy, repeatability, and long-term reliability.
• PRECISION MOTION SYSTEM: HWIN linear rails with preloaded bearings, dual helical rack-and-pinion drives, and a precision Z-axis ball screw assembly.
• 3D ROUTING CAPABILITY: Designed for three-dimensional cutting, decorative patterns, shaped panels, and detailed woodworking applications.
• OPTIONAL HSD BORING HEAD: 9-mandrel boring head in a 5 x 5 L-shaped configuration for additional drilling and boring capabilities.

MANUFACTURER TECHNICAL DETAILS

Vacuum Worktable

• 5’ x 10’ (1,525 mm x 3,050 mm) phenolic matrix grid vacuum table.
• Six independently controlled vacuum zones for workpiece hold-down.
• Eight location pins for accurate material positioning.

Router Spindle

• 12.8 HP (9.6 kW) air-cooled router spindle.
• Variable spindle speed: 6,000–24,000 RPM.
• Automatic frequency brake allows rapid spindle deceleration for faster tool changes.

CNC Controller

• Industrial-grade SYNTEC CNC controller.
•  8” color display with full keyboard.
• Accepts standard G-code programming formats.
• Includes onboard conversational programming applications.
• Optional CAD/CAM system supports creating and editing part programs.
•  DXF files can be imported, modified, and converted into G-code with the optional CAD/CAM system.
•  CNC controller stores part programs as text-editable files, eliminating the need for separate DNC operation.

Automatic Tool Changer

• 12-position linear automatic tool changer.
• Pneumatically operated tool-changing system mounted underneath the gantry.
• Tool changer travels with the gantry for efficient automatic tool changes during machining.

Servo Motors and Drive System

• Yaskawa 850W servo drives and motors.
• Shimpo precision gearboxes.
• All axes driven by brushless, high-torque AC servo motors.
• X- and Y-axis equipped with precision rack-and-pinion drive systems.
• Dual inclined-tooth helical rack-and-pinion rails and motors for machine movement.
• Linear Guides and Z-Axis
• 1” HWIN linear guide rails with preloaded bearings.
• Prismatic linear guides and sliding blocks with recirculating bearings for precision and rapid traverse.
• Z-axis movement through a 1” diameter ball screw assembly.
• Preloaded and ground Z-axis ball screw designed for long service life and positioning accuracy.

Machine Speeds

• Maximum traverse speed: 2,350 IPM.
• Maximum working speed: 1,100 IPM.
• Spindle speed range: 6,000–24,000 RPM.
• Machine Construction
• Heavy-duty rigid steel frame construction.
• Steel frame stress-relieved before finish machining to support repeatability and accuracy.
• Moving gantry configuration designed for space-efficient operation.
• Precision linear motion components and servo-driven axes for consistent machining performance.
• Six-zone vacuum table design for strong material hold-down.

Optional Equipment

HSD Boring Head (OPTION)

• Nine boring mandrels.
• 5 x 5 L-shaped boring configuration.
• Optional accessory for additional drilling and boring operations.

APPLICATIONS & INDUSTRIES

Woodworking and Cabinet Manufacturing

• Cabinet and cupboard doors.
• Wooden doors and window components.
• Furniture panels and components.
• Computer desks and office furniture.
• Cabinet and panel processing.
• Decorative 3D wave panels.
• Video game cabinets and enclosures.
• Woodworking and furniture production applications.

Sign Making and Advertising

• Advertising signs and displays.
•  Logo production and decorative lettering.
• Acrylic cutting and shaping.
• Decorative advertising products.
• Forming-system modules.
• Routed signage and display panels.

3D Routing and Mold Applications

• Three-dimensional decorative machining.
• Artificial marble routing and shaping.
• Plastic sheet and PVC machining.
• Wood and nonmetallic mold applications.
• Detailed patterns and sculpted components.
• Die industry: A sculpture of copper, aluminum, iron and other metal molds, as well as artificial marble, sand, plastic sheeting, PVC pipe, wooden planks and other non-metallic mold.

Machine Bed/Base:

The Welded & Structurally Engineered machine base provides a solid foundation for superior cut quality;

the entire frame is stress relieved and heat treated.

The Moving Gantry Bridge travels in the X- & Y-axis via inclined helical rack & pinion on 1" (25 mm) thick,

hardened & precision ground "HIWIN" rectangle linear guide ways with preloaded bearings, giving extra

smooth movement, high speed traverse, and accurate cutting.

The Tool Gantry Movement for the vertical Z-axis travels on a 1" (25.4 mm) diameter "HIWIN" precision

ball-screw with preloaded bearings for smooth & consistent movement.

CNC Control & Operator Interface:

Industrial Grade "SYNTEC" CNC controller with 19" color LED monitor; includes integrating ARM11

processor, RAM 128M, CPU Clock, Speed 600M, Flash 256M, WINCE operating system.

Up to (3) simultaneously controlled axes with, helical interpolation, tool offset, length compensation &

backlash compensation, AQE compensation, LAN communication, 2-way transmission between the

system and PC, Front USB interface. Compatible with virtually all CAD/CAM programming software’s.

Working Table:

61" (1,524 mm) x 120" (4,000 mm) x 7.75" (197 mm) phenolic matrix grid table.

(6) Independent vacuum zones

Axes Travel Range & Feed Speed:

Max Traverse Speeds: 2,350 IPM

Max Working Speed: 1,100 IPM.

"Yaskawa" AC 850w Servo drives & motors power all axes’ movements.

Routing & Machining:

(1) 12 HP (9 kW) Air cooled Router Spindle with: ISO 30 Adaptor, 6,000 to 24,000 RPM,

(1) 12-Position Rotary ATC (automatic tool changer), moves with the bridge gantry

(1) Boring Head: "HSD" head with (9) Spindles (5 +5) in "L"- Shaped configuration

Included Features:

10 HP Dry Rotary Vacuum Pump.

11 KW Inverter.

(12) ISO 30 Tool Holders & Collets

Automatic lubrication device with filter, Automatic tool of set device, Schneider electronic components. Standard MPG hand wheel

Optional (not included):

CAD/CAM Drawing Software.

Machine Specs:

Machine power supply is wired for 220 Volts, 60 Cy, 3-Phase, 53 Amps.

Machine weighs approx. 5000 lbs.

Machine air consumption at 90 PSI is approx. 15 CFM.

The Rapid-510-12LN is an Industrial Grade CNC Router with a Rotary-ATC that will get the job done!

*SHIPPING, INSTALLATION & ON-SITE TRAINING

• Flat-Rate Dedicated Flatbed Shipping: Due to the size and weight of this industrial CNC router, the machine ships via dedicated flatbed transportation. A fixed flat shipping rate applies, as specified at checkout, ensuring safe and secure delivery.
  
• Professional On-Site Installation: Once your machine is delivered, Capital Woods Machinery will coordinate a qualified technician to provide on-site installation, machine setup, and initial operation assistance.
• Hands-On Operator Training: Our technician will provide on-site training to familiarize your team with machine operation, CNC controls, tool-changing functions, and essential operating procedures.
• Delivery & Installation Coordination: Capital Woods Machinery will assist with coordinating your machine delivery and scheduling installation and training after arrival. Unloading, rigging, and site preparation requirements will be confirmed in advance.
• Replacement Parts Assistance – Contact Capital Woods Machinery for help identifying and ordering compatible replacement parts and maintenance items.