Automatic Edgebander | Compact PS with PREMILLING | Single Phase (32ft/.min.) | edgebanding Max 3mm, (solid Wood 5mm) | 8 to 60mm panels | Min. Panel Width 75 mm (2.95”)

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The COMPACT PS edgebander in addition to the implementation of more powerful operating groups, a drag chain speed of 8 m/min, the possibilty to work 3mm thick edgebands, 60mm panels thick and up to 5mm solid wood strips, it adds the pre-milling unit equipped with HF engines and adjustable pneumatic pressure with the aim to obtain a perfect smooth panel before the gluing process.

Panels: Particle board, plywood, MDF... from 8 to 60mm thick.

Edges: Melamine, PVC, ABS, PP, wood, formica, acrylic... 0,4 to 3mm in rolls and up to 5mm in solid wood strips.

Adhesives: Hot melt EVA and PUR (optional).

Equipment: High frecuency motors controlled by independent electronic inverters, pre-milling, gluepot, end trim, top & bottom trim and PLC controlled by a colour LCD touch screen.

Optional: DUOMELT, hot air blower, non-stick spray, cleaning agent spray, nesting, cabin lights...

FEATURES

• FEEDING STATION
  • Tray for edgebanding roll
  • Timer controlled automatic feeding allowing the precise adjustment of the infeed surplus and minimizing the waste of edging material
  • Pneumatic pre-cutting guillotine (up to 3 mm PVC/ABS edges thickness)
  • Longer and reinforced infeed fence
  • Feeding tray with non-return tape system
• PRE-MILLING PF-2
  • 2 x HF motors - the first 1.1 kW, rotating CCW and the second 0.75 kW rotating CW, with pneumatic pressure control, providing optimum finish
  • New air blow nozzles for removing dust
  • Milling heads with welded DIA
    • Standard tooling spec: ø60 ø20 H30 Z6
• GLUE APPLICATION UNIT M2-NS
  • New design with improved thermodynamics, granting a shorter heating time with less power consumption (2.5kW); Full TEFLON® coating of the whole assembly
  • Injection of melted glue at the upper and lower points of the application roller where heating elements are built in to maintain optimum working temperature
  • Automatic temperature control by electronic thermostat preventing the scorching of glue when the machine is idle; 1.5 kg capacity glue tank
  • New glue regulating gate
• PRESSURE ROLLERS
  • 3 rollers exerting pressure on the edge band in order to achieve its adhesion onto the panel edge; The first roller is driven, and the second one is of smaller diameter and idle
  • SIKO numerical counter for unit adjustment to 3 mm edge / 5 mm strips
• END TRIMMING V-3
  • Single support / single carriage / single through shaft HF motor (0.27 kW / 12000
  • RPM) / two TCT saw, performing the front and the rear trim cut cycles
  • Soft and precise movement of the carriage slip on precision prismatic guides
  • Tooling: 2 x TCT saw blades set ø100 x 32 x 3 Z30
  • New dust collector system
• T & B TRIMMING UNIT JC-3
  • 2 separate units for the machining excess of edge band along the upper and lower edges of the panel
  • Two HF motors of 0.55 kW / 12000 RPM with milling cutter heads with TC inserts
  • Roller type tracers for work with high gloss and 3D effect panels and edges
  • Tooling: milling cutters with TC changeable blades set ø65 x 20 x 22 Z4 R3
• GLUE SCRAPER RR-8
  • Designed to remove possible residue of glue on the top and bottom surfaces of the panel
  • Two blade holders with independently adjustable vertical copying devices
  • Air blow nozzles for tracer cleaning
  • Manual positioning of the station in ON/OFF position
• PNEUM. SETTING (ON/OFF) OF RR-8
• BUFFING UNIT PC-3
  • Designed to remove possible residues of glue
  • Restore the PVC/ABS edge color and polish it after trimming and scraping operations
  • 2 independent units with tilting motors (2 x 0.55 kW / 15000 RPM)
  • Tooling: hard cotton discs ø100 mm
• CONTROL PANEL 7”
  • Pivoting 7" TFT color touch screen
  • Intuitive modern interface
  • User friendly control with direct connection to the PLC, providing quick access and monitoring of all machine functions in real time (start/stop, program editing, parameters check & editing, alarms visualization, PLC I/O diagnostics)
  • Multi-language support and 128MB memory to store screen data and work programs
• NON-STICK AGENT SPRAY STATION AT ENTRANCE
• CABIN LIGHTS (LED TYPE)
• STANDARD CONFIGURATION
  • HF motors controlled by independent electronic inverters
  • Electrical parts, meeting the respective CE rules
  • Control panel with touchscreen display and integrated PLC
  • Dust collectors on all working stations
  • Pressure beam with closer wheels (less space between them)
  • Extension roller support for big size workpieces
  • Air blow nozzles for tracers cleaning
  • Cabin, housing all working units

TECHNICAL INFORMATION:

Edgebanding material                      Melamine, PVC, Polyester, Wood, Formica

Working speed                                 10 mts/min. )    8mts/min. With CR (26ft/min.)

Thickness of edgebanding               0.4 – 3mm (0.016”-0.12”)    5mm (solid Wood)

Thickness of the panel                      8 – 60 mm (0.32”-2.36”)

Min. Length of the panel                  120 mm (4.72”)

Min. Width of the panel                    75 mm (2.95”)

Electrical connection                        single phase x 220V / 60 Hz

Amperage                                        10 amps

Dust extraction                                 4¾ “ outlet @ 1200 cfm

Compressed air connection             5 cfm @ 90 psi

Dimensions                                       3828x1000x1385 mm (150”x 40”x 55”)

Net weight                                        799kg (1,760 lbs.)

OPTIONS AVAILABLE:

• Start-up Service
• RB-5 Radius Scraper
  • Designed to give the perfect finishing touch of the radius of the PVC/BC edging after T&B trimming Roller type horizontal and vertical tracers with SIKO digital counters for precise easy adjustment and cleaning by air blow nozzles.
  • Extraction system with PVC/ABS waste collector
  • Blade holders for fast and easy change
    • Manual Positioning of the station in ON/OFF position
    • Optional: Automatic positioning at 3 pre-set positions (ON/OFF)
• Pre-milling PF-2 tooling spec: ø60 ø20 H65Z6
• DUOMELT® pack
  • DUOMELT® upgrade pack, allowing the use of the unit both with EVA and PUR adhesives. The optional pack includes a simple and efficient draining system for the residual glue in the glue pot and the necessary software to support this feature
• Spare M-2NS glue unit
• Spare M-2 DUOMELT® glue unit
• Button for ball joint adjustment
• Service station for M2 glue units
• Pneumatic cylinder on infeed fence for safer feeding and interval improvement
• Automatic Positioning (2 pre-set pos.)
• Automatic positioning at 2 pre-set positions (ON/OFF) for Glue Scraper RR-8
• Automatic Positioning (3 pre-set pos.)
• Automatic positioning at 3 pre-set positions (Exp. 0.4 /1.0/ 2.0 mm) for Pressure Rollers
• Automatic positioning at 3 pre-set positions (0.4 /1.0/ 2 mm) for T & B Trimming Unit JC-3
• Pneum. setting (ON/OFF) of RB-5
• Motorized pressure beam
• DIA cutters head H65
• Panel width reduced to 60 mm
• Extra-large infeed fence
• Infrared Lamp
• Hot air blower
• Cleaning agent spray station at exit
• Meter counter for edge consumption
• Nesting type vertical tracers (bottom)
• Connectivity kit (remote connection)
• Barcode Reader
• Edge clamp
• Single phase (1 x 220V) version